Carbon Fiber Car Parts Manufacturing
-Your One-Stop Solution for Carbon Fiber Car Parts by both wet and dry carbon fabric. Cured at 130 degree by dry carbon will help you enjoy the autoclave quality and much lower mold fee.
-At Future Composites, you can source all carbon fiber automotive modification parts, including carbon fiber interior trims, exterior parts and performance upgrades like intake systems.
-You can send us the 3D drawing or a sample, let us know the surface requirements, like the weight of the surface layer, texture and the clear coat requirements.
-After discussion and confirming all the details, we will offer you the most reasonable quotes for molds and the unit price with lead time.
-MOQ: 1set for quality checking and standard confirmation
Why carbon fiber？
Carbon fiber aftermarket parts are very popular. Carbon fiber not only enhances the overall appearance but also offers the following advantages:
– Significantly improves weight reduction-used in seats, hoods, roofs, and bumpers;
– Improves fuel efficiency by approximately 10% through the use of carbon fiber air intake systems;
– Enhances the interior’s premium feel and creates a stylish exterior- steering wheels, center consoles, and dashboards.
Your Leading Carbon Fiber Car Parts Manufacturer in China
Through years of technological exploration and experience accumulation, we are professional in autoclave processes, molding comperssion processes, high-temperature dry carbon processes, and wet carbon hand lay-up processes. We provide different solutions based on the raw material, weight control, quantity, and manufacturing process of our customers’ automotive parts.
The appearance of automotive parts is crucial. In addition to domestically produced 3K and forged carbon fiber prepreg and dry fabric, we also offer imported material from Toray and Mitsubishi. All raw materials undergo strict incoming inspection and are stored in a warehouse with constant temperature and humidity to ensure consistant quality.
-The compression molding process is mainly used to produce parts with high requirements on appearance and strength, such as paddle shifters, automotive interior parts, air intake systems, exhaust tips and license plate frames, etc., which is requring for a bulk quantity production order at a lower unit cost;
-Vacuum infusion method: based on 3D drawings, we produce 3D printed models and fiberglass molds, which feature short mold production times and low mold costs. For the wet carbon process, the curing temperature is 80°C, with a higher resin content, resulting in lower costs. In contrast, the dry carbon process uses a curing temperature of 130°C and employs high-temperature-resistant fiberglass molds, achieving the appearance of autoclave-produced parts at an extremely low mold cost. These methods are primarily used to manufacture large components such as hoods, bumpers, and doors, as well as prototype trial orders.
– The autoclave process is used to produce automotive parts with high requirements for strength, appearance, and complex structures. We can provide the most reasonable pricing and solutions for such needs.
-The hand lay-up process is ideal for customized small batch items, like steering wheels, shift knobs, etc., as well as carbon fiber overlay products.
Carbon Fiber Exterior Trim
Large-sized automotive exterior parts such as hoods, bumpers, and spoilers are mainly produced using vacuum infusion technology. Currently, there are more than 4,000 sets of molds in the warehouse, mainly for auto parts such as Nissan, Mazda, Mitsubishi, Honda, Toyota, Subaru Impreza series, Lamborghini, Ferrari, Porsche, etc.
Mainly aimed at racing models, it can significantly improve lightweight, strength, rigidity and thermal stability, thereby improving the speed, handling, durability and safety of the racing car.
Carbon Fiber Interior
Carbon fiber automotive interior parts should be suitable for a wide range of car brands and models, are ideally suited for hand lay-up production. Using Toray and Mitsubishi carbon fiber fabric as raw material, the texture is smooth and neat, combined with precise layup techniques to ensure that each piece fits the original vehicle’s components well. In addition to 3K pattern, we also offer forged, metal glitter cloth, and carbon Kevlar patterns.
Carbon Fiber Air Intake
The intake system has relatively high requirements for both appearance and inner wall smoothness. A smooth intake pipe interior reduces resistance, stabilize airflow, optimize combustion, improve engine power, fuel efficiency and durability, and maximize intake efficiency. This design is critical for modified and high-performance vehicles.
Other Modification Car Parts
Carbon fiber auto parts are becoming more and more popular, especially for door handles, license plate frames, side mirrors and exhaust tips, offering an affordable option with excellent decorative effects.
Easily 6-Step Custom Carbon Fiber Car Parts
Step 1: Customer provides 2D/3D drawings or a physical sample
Step 2: Composite material structure analysis and optimization
Step 3: Material selection, layup design, and process selection
Step 4: Mold design and production, followed by trial molding
Step 5: Prototype production, small batch production, and mass production
Step 6: Customized cartons, packaging, and shipment
Carbon Fiber Mold Compression Technology
Carbon Fiber Compression Molding Process
-Parts undergo high-temperature and high-pressure treatment, resulting in a remarkably smooth and neat appearance.
– Higher mold cost but longer lifespan, making it ideal for mass production.
-Uses prepreg and cured at 130°C for higher strength and lighter weight.
-Curing time of 40 minutes to 1 hour ensures high production efficiency and output.
-Structural reinforcement layup design, Logo application, CNC tooling, and nut insert services.
Carbon Fiber Vacuuming Bag Technology
– Years of racing car modification experience;
– Custom carbon fiber or fiberglass car parts;
– Production based on 3D drawings or samples, capable of molding complex-shaped parts;
– 2,000 square-meter warehouse storing over 4,000 molds for automotive exterior parts;
– Fiberglass molds, offering short lead times and low mold fee suitable for low MOQ;
– Cured in a 50-80°C oven, achieving higher strength than room temperature curing;
– Metal inserts and assembly of other parts supported.
Comprehensive Customized Services
We will propose the appropriate production processes based on the part’s dimensions and function, sign an NDA, evaluate the drawings, confirm all the details and the appearance requirements, and then provide the most reasonable quotation.