Why Future Can be Your #1 Carbon Fiber Sheets Manufacturer
Future Composites has very advanced carbon fiber sheet production technology. In addition to producing regular carbon fiber sheets, we can also produce carbon fiber sheets of special sizes to meet your various needs.
Max thickness:100mm
Max length x width: 3000x8000mm
Custom size, layup, pattern and surface treatment
400x500mm, 500x500mm, 500x1000mm standard sizes
CNC machining, 3M sticker, nuts inserting service
Focusing on carbon fiber sheet fabricating more than 20years
ODM layup design by drawing and specific requirements
Why carbon fiber sheet
The specific strength of carbon fiber plates is 7 times that of titanium alloys, and the fatigue resistance limit can reach 70% of static strength. The high design flexibility allows for customized layup direction and ply counts. Through modified resins, it can achieve high temperature resistance (200 degrees), flame retardancy, and impact resistance, thereby maximizing energy efficiency and emission reduction.
UD Lamination Layup Design
Our carbon fiber plate is produced by carbon fiber prepreg lamination, the regular layup is 0 degree/90 degree T300 UD prepreg in 150gsm and 200gsm, with 3K fabric as the appearance layer. We can also do a +/-45 degree ply design according to customer’s requirement, or use T700/ T800/ M30/ M40 UD prepreg to enhance the strength.
Thickness Tolerance: +/-0.15mm
Size Tolerance: +/-1mm
CNC Tooling Service
We have 13sets of equipment to cut different sizes of the sheets, 10sets for small size, 2sets for medium size, and one set for large carbon fiber sheet sizes up to 3000x3000mm.
-Low MOQ: 1pc of sample
-Tooling Tolerance: +/-0.1mm
-Premium Tolerance: +/-0.05mm
-Size: up to 1000x2400mm for +/-0.1mm
Up to 3000x3000mm for +/-0.5mm
-Thickness: up to 100mm
Why Future is Competitive in the Market?
Future Composites produces laminated carbon fiber sheets using full carbon fiber prepreg materials. By the advantages of our in-house preimpregnation production line. We can handle custom small orders of high modulus, high-temperature resistant prepregs, and produce your unique satin patterned surfaces to out-stand your products. Future relies on strict raw material quality control and a good factory management system to ensure product quality, and reduces product unit prices by expanding production, thereby improving product cost-effectiveness. Instead of reducing costs by adding glass fiber or resin, we can continue to provide you with reasonable prices, fast delivery, exquisite CNC cutting, and customized services to help you win more orders.
Carbon fiber Sheet By Pattens
Besides the most regular carbon fiber sheets in 3K, forged and UD patterns, we also provide 1k, 6k, 12k spread tow and satin textures. Carbon fiber’s performance and unique 3D textures make it more and more popular in car modification, yacht and high-end sports decoration, like golf shaft, hockey stick, pickleball paddles, Kayak paddle, surfboards and etc.
Carbon Fiber Sheets By Colour
There are two types of colored carbon fiber sheets, one uses carbon Kevlar hybrid fabric as surface layer, with interwoven black carbon fibers and colored Kevlar fibers; the other one is a color painted fiberglass fabric as exterior. Both adopts unidirectional fabric as the structural layer, which physical properties determined by the performance of UD prepreg.
Customization Services
Logo engraving, silk screen printing and UV painted surface is also possible. We have full supply chain for your custom needs and assemble them into the sheets, please contact us now for a free quote, we will get back to you in 24hours.
Surface For Your Reference
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Outer Surface Treatment -
UV Printing -
Other Patterns for Option
Feature Box
Density 1.7-1.9g/cm3, which is 1/5 that of stainless steel, and its specific strength is 10times that of stainless steel.
The elastic modulus is close to that of steel, up to 200-400GPa, and the deformation resistance is very strong.
Can work for a long time in humid, chemical, high temperature and electrolytic environments.
Excellent radiation penetration, low absorption rate, small imaging interference, suitable for medical and industrial non-destructive testing.
Why Carbon Fiber Sheets From Us?
We can offer cold compression, hot compression and autoclave machine to produce the carbon fiber sheets by your drawing, and offer CNC tooling service.
We have imported Toray, Mitsubishi and high grade domestic 3K carbon prepreg as the outer surface, based on your target price.
The MOQ is 1 piece of sheet, including CNC tooling service and all the other customization service as listed above.
Based on a large customers in RC drone field, we have many carbon sheets in stock, with the size 500x500mm, 500x600mm in the thicknesses of 2mm, 3mm, 5mm and 7mm, for a prompt shipment.
There will be a visible seam line at the joint area when the width is bigger than 1000mm. Which can be arranged in a V-pattern for a better appearance.
We can do a 0.2mm aluminum foil layup in the middle of carbon fiber sheet for medical equipment parts, which is flat and no warping.
After getting the drawing, we will make the quote in 24hours, and the production time will be 5-7days after getting the payment.
Your Leading Carbon Fiber Sheet Manufacturer
Future adopts molding compression machines to produce small-sized carbon fiber plates of 500x500mm, 1000x1000mm, and 1200x2400mm. It has the advantages of high production efficiency, low cost, and high strength. It is mainly used in the RC-drone industry. We uses autoclave machines to produce large carbon fiber sheets (Length x width 8000x3000mm). The autoclave equipment has high-precision temperature and pressure control functions to ensure that the carbon fiber prepreg is heated and compressed evenly in the autoclave. The produced carbon sheets have the advantages of low porosity, good flatness, durability and reliability.
CNC tooling service can be provided according to customer requirements.
Sample order: 5-7days for less than 50pcs of sheets;
Large order: we’ve done 5000pcs of carbon fiber flat insoles in 20days.
3000x8000mm produced by Autoclave machine.
0.2mm using one layer of 1k carbon fiber prepreg.
DWG, SETP, LGS or PDF file will be fine.
For a regular basis, it’s +/-0.1mm, for some special angles, we can do +/-0.05mm.
We will wrap the same size sheets by the stretch film and then pack them by carton box.
Not recommended, the sheet will warp.
-Yes, we’ve done this successfully, CNC tooling on it is also possible.
Yes, but there will be vertical lines on top of the surface. Black coat painting can make surface perfect.
Yes, recommended. To cover the porosity of the chopped yarns.
Thinnest is 1mm, thickest is 100mm.
Yes, we can cut by drawing. And do the assemble work, like assemble a ring.
Sand with the sandpaper first, then stick them with AB glue.
It’s 80-100 Celsius degree when engraving 0.5mm depth, and 150-200 Celsius degree when cut out.